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3D數位電路板設計暨智慧製造類產線工廠

3D數位電路板設計暨智慧製造類產線工廠 

3D Digital Circuit Board Design & Intelligent Manufacturing Factory

印刷電路板(PCB)產業是國內電子產業中非常重要的基礎產業,有鑑於PCB產業及SMT智慧製造70%的人才需求均集中在北部,因此,本校獲得教育部「產業菁英訓練示範基地」計畫補助,成立「3D數位電路板設計暨智慧製造類產線工廠」,於2018年10月正式揭牌啟用,是全國大專校院唯一的3D數位PCB及SMT智慧製造類產線示範工廠。

The printed circuit board (PCB) industry is crucial to domestic electronics. Seeing that 70% of the human resource demand for the PCB industry and SMTintelligent manufacturing is concentrated in the north, the school received the Ministry of Education’s“Industrial Elite Training Demonstration Center” program subsidy. It established a 3D Digital CircuitBoard Design and Intelligent Manufacturing Factory. The site, officially inaugurated in October 2018, is the only 3D digital PCB and SMT intelligent manufacturing production line modeling factory in Taiwan.
 

3D數位電路板設計暨智慧製造類產線工廠建置的「PCB-SMT」產線,具有先進的「PCB無光罩之雷射直刻製程」與「智慧化SMT表面黏著技術」,產線設備與業界同步,可在校進行微量產。過去技職學生在工廠實習時,往往只學到單獨的機台操作與製程,而在類工廠產線上可以完整的整線式實習,累積經驗,將來畢業後即能無縫接軌,順利踏入職場就業。

The “PCB-SMT” production line built by the 3D DigitalCircuit Board Design and Intelligent ManufacturingProduction Line Factory featured an advanced “Photo-mask-less laser direct engraving PCB” process and intelligent SMT (Surface-mount technology). The production line equipment is the cutting edge used in the industry, allowing schools to produce products on a small scale. In the past, when vocational college students interned in factories, they often only learned the operation and process on separate machines. Now they can complete the one-stop internship on the production line in an environment similar to factories, accumulate experience, and seamlessly integrate their expertise into the workplace after graduation.

PCB PCB

本實驗室具有先進的PCB 無光罩雷射直刻製程。相較傳統生產PCB 需7道製程,採用雷射直刻之技術只需4道,尤其適合新創公司開發少量的研發樣品;雷射製程產線長度18米,僅為傳統70米的1/4,廠房造價節省1/2,機台設備投資金額大幅節省2/3,此外,更沒有傳統PCB製程會造成廢水、廢氣等環境汙染。
本實驗室主要是放置SMT的機台,智慧化SMT表面黏著技術,將SMT整線智慧化,生產設備狀況上傳雲端,由智慧製造雲平台蒐集記錄整線生產資訊並數據化,即時監控生產狀況,並針對生產統計資料,提出適切的製程優化策略建議,整個生產流程符合工業4.0,完全和產業界同步。藉由此一實驗室可以讓同學學習到現在業界各項表面黏著技術的技巧。
電子產品為了達到訊號與電力傳輸、散熱及元件保護等功能,必須仰賴良好的封裝技術;在電子構裝製程技術中可能會發生問題,找尋問題的發生點並解決將是一個關鍵技術。本實驗室提供充足的設備,可以滿足學生學習的需求。本實驗室同時是經濟部iPAS「電路板製程工程師能力鑑定」實作考場。
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